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Numerical investigation on side heat transfer enhancement in 300 kA aluminum reduction cell

WANG Changhong, ZHU Dongsheng, LEI Junxi, ZHOU Jiemin

《能源前沿（英文）》 2008年 第2卷 第3期   页码 256-260 doi: 10.1007/s11708-008-0051-0

摘要： Industrial test and numerical simulation were synchronously applied to analyze the side heat transfer process and enhance heat transfer in aluminum reduction cell. The 3D slice finite element model of aluminum reduction cell was developed, with which the sidewall temperature field of the cell was computed by using software ANSYS. The main influencing factors on heat dissipation were analyzed and some effective measures were proposed to enhance sidewall heat transfer. The results show that the shell temperature of the test cell and the common cell is respectively 312°C and 318°C and the ledge thickness is 16 cm and 15 cm when side coefficient of heat transfer between the shell and the surroundings is 70 W/(mK). With the increase of the side coefficient of heat transfer between the shell and the surroundings, the temperature of the shell decreases but the thickness of the side ledge increases when the electrolytic temperature, the ambient temperature, the coefficient of heat transfer between molten bath and ledge, the eutectic temperature and the thermo-resistance of the side lining are constant.

关键词： constant     ambient temperature     thickness     electrolytic temperature     transfer process    

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21世纪伊始铝电解工业的新进展

邱竹贤

《中国工程科学》 2003年 第5卷 第4期   页码 41-46

摘要：

21世纪伊始，法国500kA特大型预焙阳极电解槽，以及中国320 kA大型电解槽的出现，标志着铝电解工业的重要新进展。文章从理论上分析了大型电解槽的优越性，论述了减少电解槽的热损失系数，即减少按单位电量核算的热损失量，便是大型槽能够节省电能的理论基础；应用低温铝电解和惰性电极是铝电解工业今后的发展方向。

关键词： 铝电解工业     大型电解槽     低温铝电解     惰性阳极和惰性阴极    

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Ultra-precision ductile grinding of BK7 using super abrasive diamond wheel

ZHAO Qingliang, Brinksmeier Ekkard, Riemer Oltmann, Rickens Kai

《机械工程前沿（英文）》 2007年 第2卷 第3期   页码 350-355 doi: 10.1007/s11465-007-0061-3

摘要： In this paper, a novel conditioning technique using copper bonded diamond grinding wheels of 91 yD grain size and electrolytic in-process dressing (ELID) is first developed to precisely and effectively condition a nickel-electroplated monolayer coarse-grained diamond grinding wheel of 151 μm grain size. Under optimised conditioning parameters, the super abrasive diamond wheel was well conditioned in terms of a minimized run-out error and flattened diamond grain surfaces of constant peripheral envelope. The conditioning force was monitored by a force transducer, while the modified wheel surface status was in-situ monitored by a coaxial optical distance measurement system. Finally, the grinding experiment on BK7 was conducted using the well-conditioned wheel with the corresponding surface morphology and subsurface damage measured by atomic force microscope (AFM) and scanning electric microscope (SEM), respectively. The experimental result shows that the newly developed conditioning technique is applicable and feasible to ductile grinding optical glass featuring nano scale surface roughness, indicating the potential of super abrasive diamond wheels in ductile machining brittle materials.

关键词： ELID     peripheral     electrolytic in-process     nickel-electroplated monolayer     measurement    

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Emerging challenges to structural integrity technology for high-temperature applications

TU Shantung

《机械工程前沿（英文）》 2007年 第2卷 第4期   页码 375-387 doi: 10.1007/s11465-007-0066-y

摘要： Structural integrity technology has been widely used with great success for the design, manufacture and failure prevention of modern constructions such as chemical and petrochemical plants, power generation and energy conversion systems, as well as space and oceanic exploration. The modern needs of structural integrity technology are largely attributed to the increase of service temperature of the structures that results in the efficiency improvement in energy conversion and chemical processing technologies. Besides the needs arising from large-scale high-temperature plants, the high tech developments, such as micro chemo-mechanical systems and high-power electronics, provide new challenges to structural integrity technology. The present paper summarizes the recent technical progresses in large process plants and the aviation industry, micro chemo-mechanical systems, fuel cells, high-temperature electronics, and packaging and coating technologies. The state-of-the-art of structural integrity technology for high temperature applications is reviewed. Suggestions are provided for the improvement of current design and assessment methods.

关键词： manufacture     aviation industry     conversion     petrochemical     temperature    

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Effects of temperature on pyrolysis products of oil sludge

LIU Jianguo, SONG Wei, NIE Yongfeng

《环境科学与工程前沿（英文）》 2008年 第2卷 第1期   页码 8-14 doi: 10.1007/s11783-008-0030-z

摘要： Temperature is the determining factor of pyrolysis, which is one of the alternative technologies for oil sludge treatment. The effects of final operating temperature ranging from 350 to 550°C on pyrolysis products of oil sludge were studied in an externally-heating fixed bed reactor. With an increase of temperature, the mass fraction of solid residues, liquids, and gases in the final product is 67.00%–56.00%, 25.60%–32.35%, and 7.40%–11.65%, and their corresponding heat values are 34.4–13.8 MJ/kg, 44.41–46.6 MJ/kg, and 23.94–48.23 MJ/Nm, respectively. The mass and energy tend to shift from solid to liquid and gas phase (especially to liquid phase) during the process, and the optimum temperature for oil sludge pyrolysis is 500°C. The liquid phase is mainly composed of alkane and alkene (C–C), and the gas phase is dominantly HC and H.

关键词： sludge treatment     corresponding     Temperature     liquid     process    

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Phase separation time/temperature dependence of thermoplastics-modified thermosetting systems

ZHANG Xiujuan, XU Yuanze, YI Xiaosu

《化学科学与工程前沿（英文）》 2008年 第2卷 第3期   页码 276-285 doi: 10.1007/s11705-008-0057-5

摘要： The cure-induced phase separation processes of various thermoplastics(TP)-modified thermosetting systems which show upper critical solution temperature (UCST) or lower critical solution temperature (LCST) were studied with emphasis on the temperature dependency of the phase separation time and its potential application in the cure time-temperature processing window. We found that the phase separation time/temperature relationship follows the simple Arrhenius equation. The cure-induced phase separation activation energy (ps) generated from the linear fitting of the Arrhenius equation is irrelevant to the detection means of phase separation time. We also found that (ps) is insensitive to TP content, TP molecular weight and curing rate, but it changes with the cure reaction kinetics and the chemical environment of the systems. With the established phase separation time-temperature dependence relation, we can easily establish the whole cure time-temperature transformation (TTT) diagram with morphology information which is a useful map for the TP/TS composites processing industry.

关键词： separation time-temperature     temperature dependency     cure-induced     separation activation     temperature    

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非并网风电电解水制氢系统及应用研究

颜卓勇,孔祥威

《中国工程科学》 2015年 第17卷 第3期   页码 30-29

摘要：

2013年中国风电新增装机容量为16.1 GW，累计装机容量为91.42 GW，两项指标均居世界第一，却有大量风机不能并网发电。当前，并网难已成为我国大规模风电发展中的突出问题。非并网风电是指风电系统的终端负荷不再是传统的单一电网，而是通过必要的技术创新与集成，直接应用于一系列能适应风电特性的高载能产业及其他特殊领域。在江苏大丰市建成日产120 Nm3非并网风电电解水制氢系统示范工程。该系统利用1台30 kW风机和1台10 kW风机共同给电解水制氢装置供电，采用非并网风电供电模式，风电联网不并网，消除了风电对电网的冲击，实现风电100 %高效、低成本利用。该系统的研究可以揭示风电与电解水制氢工艺之间的耦合规律。

关键词： 非并网；风电；电解水制氢    

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Elevated temperature creep model of parallel wire strands

《结构与土木工程前沿（英文）》   页码 1060-1071 doi: 10.1007/s11709-023-0981-y

摘要： Parallel wire strands (PWSs), which are widely used in prestressed steel structures, are typically in high-stress states. Under fire conditions, significant creep effects occur, reducing the prestress and influencing the mechanical behavior of PWSs. As there is no existing approach to analyze their creep behavior, this study experimentally investigated the elevated temperature creep model of PWSs. A charge-coupled camera system was incorporated to accurately obtain the deformation of the specimen during the elevated temperature creep test. It was concluded that the temperature level had a more significant effect on the creep strain than the stress level, and 450 °C was the key segment point where the creep rate varied significantly. By comparing the elevated temperature creep test results for PWSs and steel strands, it was found that the creep strain of PWSs was lower than that of steel strands at the same temperature and stress levels. The parameters in the general empirical formula, the Bailey–Norton model, and the composite time-hardening model were fitted based on the experimental results. By evaluating the accuracy and form of the models, the composite time-hardening model, which can simultaneously consider temperature, stress, and time, is recommended for use in the fire-resistance design of pre-tensioned structures with PWSs.

关键词： parallel wire strands     experimental study     elevated temperature creep model    

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Field test on temperature field and thermal stress for prestressed concrete box-girder bridge

Baoguo CHEN, Rui DING, Junjie ZHENG, Shibiao ZHANG

《结构与土木工程前沿（英文）》 2009年 第3卷 第2期   页码 158-164 doi: 10.1007/s11709-009-0002-9

摘要： A field test was conducted to investigate the distribution of temperature field and the variation of thermal stress for a prestressed concrete (PC) box-girder bridge. The change of hydration heat temperature consists of four periods: temperature rising period, constant temperature period, rapid temperature fall period and slow temperature fall period. The peak value of hydration heat temperature increases with the increasing casting temperature of concrete; the relation between them is approximately linear. According to field tests, the thermal stress incurred by hydration heat may induce temperature cracks on the PC box-girder. Furthermore, the nonlinear distribution of temperature gradient and the fluctuation of thermal stress induced by exposure to sunlight were also obtained based on continuous in-situ monitoring. Such results show that the prevailing Chinese Code (2004) is insufficient since it does not take into account the temperature gradient of the bottom slab. Finally, some preventive measures against temperature cracks were proposed based on related studies. The conclusions can provide valuable reference for the design and construction of PC box-girder bridges.

关键词： box-girder bridge     field test     hydration heat     temperature field     temperature gradient     thermal stress    

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A review of low-temperature plasma-assisted machining: from mechanism to application

《机械工程前沿（英文）》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0734-y

摘要： Materials with high hardness, strength or plasticity have been widely used in the fields of aviation, aerospace, and military, among others. However, the poor machinability of these materials leads to large cutting forces, high cutting temperatures, serious tool wear, and chip adhesion, which affect machining quality. Low-temperature plasma contains a variety of active particles and can effectively adjust material properties, including hardness, strength, ductility, and wettability, significantly improving material machinability. In this paper, we first discuss the mechanisms and applications of low-temperature plasma-assisted machining. After introducing the characteristics, classifications, and action mechanisms of the low-temperature plasma, we describe the effects of the low-temperature plasma on different machining processes of various difficult-to-cut materials. The low-temperature plasma can be classified as hot plasma and cold plasma according to the different equilibrium states. Hot plasma improves material machinability via the thermal softening effect induced by the high temperature, whereas the main mechanisms of the cold plasma can be summarized as chemical reactions to reduce material hardness, the hydrophilization effect to improve surface wettability, and the Rehbinder effect to promote fracture. In addition, hybrid machining methods combining the merits of the low-temperature plasma and other energy fields like ultrasonic vibration, liquid nitrogen, and minimum quantity lubrication are also described and analyzed. Finally, the promising development trends of low-temperature plasma-assisted machining are presented, which include more precise control of the heat-affected zone in hot plasma-assisted machining, cold plasma-assisted polishing of metal materials, and further investigations on the reaction mechanisms between the cold plasma and other materials.

关键词： low-temperature plasma     difficult-to-cut material     machinability     hydrophilization effect     Rehbinder effect    

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Real-time tool condition monitoring method based on temperature measurement and artificial neural network

《机械工程前沿（英文）》 doi: 10.1007/s11465-021-0661-3

摘要： Tool failures in machining processes often cause severe damages of workpieces and lead to large quantities of loss, making tool condition monitoring an important, urgent issue. However, problems such as practicability still remain in actual machining. Here, a real-time tool condition monitoring method integrated in an in situ fiber optic temperature measuring apparatus is proposed. A thermal simulation is conducted to investigate how the fluctuating cutting heats affect the measuring temperatures, and an intermittent cutting experiment is carried out, verifying that the apparatus can capture the rapid but slight temperature undulations. Fourier transform is carried out. The spectrum features are then selected and input into the artificial neural network for classification, and a caution is given if the tool is worn. A learning rate adaption algorithm is introduced, greatly reducing the dependence on initial parameters, making training convenient and flexible. The accuracy stays 90% and higher in variable argument processes. Furthermore, an application program with a graphical user interface is constructed to present real-time results, confirming the practicality.

关键词： tool condition monitoring     cutting temperature     neural network     learning rate adaption    

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Effects of pressure and temperature on fixed-site carrier membrane for CO 2 separation from natural gas

Meng WANG, Dongxiao YANG, Zhi WANG, Jixiao WANG, Shichang WANG,

《化学科学与工程前沿（英文）》 2010年 第4卷 第2期   页码 127-132 doi: 10.1007/s11705-009-0231-4

摘要： In this paper, the effect of testing temperature on the performance of fixed carrier membrane for CO separation were studied. The blend composite membranes were developed respectively with a blend of PEI-PVA (polyetheleneimine-polyvinyl alcohol) as separation layer and PS (polysulfone) ultrafiltration membranes as the substrates. The permselectivity of the membranes was measured with CO/CH mixed gas. The effect of testing temperature on membrane separation performance was investigated. The results showed that both the permeances of CO and CH decreased with the increase of temperature, and the permeances decreased more quickly under low pressure than those under high pressure. At the feed pressure of 0.11MPa, the CO/ CH selectivity of PEI-PVA/PS blend composite membrane reduced along with temperature increment. Under the feed pressure of 0.21MPa, as well as 1.11MPa, the selectivity decreased with the increase of temperature.

关键词： temperature increment     high pressure     permselectivity     separation performance     temperature    

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电解锰行业污染防治最佳可行技术评估及污染减排潜力

李旭华,方刚,党春阁,于秀玲

《中国工程科学》 2013年 第15卷 第3期   页码 56-61

摘要：

电解锰行业废水排放量大，污染物浓度高，属于高污染行业，是我国实现污染物控制减排的主要威胁之一。通过对电解锰行业污染防治现状进行分析，构建了污染防治技术评估指标体系，利用层次分析法确定各评价指标的权重，利用综合评价值法对电解锰行业污染防治技术进行了评估。在此基础上，利用自底向上模型对评估出的最佳可行技术的污染减排潜力进行预测。结果表明，与基准年2010年相比，2015年电解锰行业废水排放总量可削减270多万吨，氨氮减排6.6×104 t，减排回收的锰和重铬酸钾可分别达到1.9×105 t和3.747×107 t，锰渣减排4×106 t；同时也表明清洁生产技术减排的能力高于末端治理技术减排，清洁生产技术具有较大的推广普及潜力。

关键词： 电解锰     污染防治     最佳可行技术     减排     潜力    

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Investigation on the performance and detoxification of modified low temperature coal tar pitch

Fengyan SUN, Yu LIU

《结构与土木工程前沿（英文）》 2017年 第11卷 第3期   页码 315-321 doi: 10.1007/s11709-017-0386-x

摘要： In this paper, studies on the modification on the low temperature coal tar pitch extracted from coal tar residue in Inner Mongolia are conducted. First, the low temperature coal tar pitch in liquid state is solidified with a higher softening point by chemical crosslinking modification. The modified coal tar pitch can achieve the standard pavement performance requirements. Then, the effects of chemical crosslinking agent and physical modification additives on the mechanical performance and toxic properties of coal tar pitch are investigated. The detoxification mechanism is also studied, which further promote the applicability of modified low temperature coal tar pitch in the pavement constructions.

关键词： coal tar pitch     low temperature     modification     detoxification    

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A review on the development of electrolytes for lithium-based batteries for low temperature applications

《能源前沿（英文）》 2023年 第17卷 第1期   页码 43-71 doi: 10.1007/s11708-022-0853-5

摘要： The aerospace industry relies heavily on lithium-ion batteries in instrumentation such as satellites and land rovers. This equipment is exposed to extremely low temperatures in space or on the Martian surface. The extremely low temperatures affect the discharge characteristics of the battery and decrease its available working capacity. Various solvents, cosolvents, additives, and salts have been researched to fine tune the conductivity, solvation, and solid-electrolyte interface forming properties of the electrolytes. Several different resistive phenomena have been investigated to precisely determine the most limiting steps during charge and discharge at low temperatures. Longer mission lifespans as well as self-reliance on the chemistry are now highly desirable to allow low temperature performance rather than rely on external heating components. As Martian rovers are equipped with greater instrumentation and demands for greater energy storage rise, new materials also need to be adopted involving next generation lithium-ion chemistry to increase available capacity. With these objectives in mind, tailoring of the electrolyte with higher-capacity materials such as lithium metal and silicon anodes at low temperatures is of high priority. This review paper highlights the progression of electrolyte research for low temperature performance of lithium-ion batteries over the previous several decades.

关键词： electrolyte     lithium-ion     low temperature     aerospace     solid-electrolyte interface    

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标题 作者 时间 类型 操作

Numerical investigation on side heat transfer enhancement in 300 kA aluminum reduction cell

WANG Changhong, ZHU Dongsheng, LEI Junxi, ZHOU Jiemin

期刊论文

21世纪伊始铝电解工业的新进展

邱竹贤

期刊论文

Ultra-precision ductile grinding of BK7 using super abrasive diamond wheel

ZHAO Qingliang, Brinksmeier Ekkard, Riemer Oltmann, Rickens Kai

期刊论文

Emerging challenges to structural integrity technology for high-temperature applications

TU Shantung

期刊论文

Effects of temperature on pyrolysis products of oil sludge

LIU Jianguo, SONG Wei, NIE Yongfeng

期刊论文

Phase separation time/temperature dependence of thermoplastics-modified thermosetting systems

ZHANG Xiujuan, XU Yuanze, YI Xiaosu

期刊论文

非并网风电电解水制氢系统及应用研究

颜卓勇,孔祥威

期刊论文

Elevated temperature creep model of parallel wire strands

期刊论文

Field test on temperature field and thermal stress for prestressed concrete box-girder bridge

Baoguo CHEN, Rui DING, Junjie ZHENG, Shibiao ZHANG

期刊论文

A review of low-temperature plasma-assisted machining: from mechanism to application

期刊论文

Real-time tool condition monitoring method based on temperature measurement and artificial neural network

期刊论文

Effects of pressure and temperature on fixed-site carrier membrane for CO 2 separation from natural gas

Meng WANG, Dongxiao YANG, Zhi WANG, Jixiao WANG, Shichang WANG,

期刊论文

电解锰行业污染防治最佳可行技术评估及污染减排潜力

李旭华,方刚,党春阁,于秀玲

期刊论文

Investigation on the performance and detoxification of modified low temperature coal tar pitch

Fengyan SUN, Yu LIU

期刊论文

A review on the development of electrolytes for lithium-based batteries for low temperature applications

期刊论文